Quality Control 8 min read

How to Specify Ultrasonic Testing on Steel Plate RFQs (EN 10160 Classes)

A steel-plate RFQ checklist for ultrasonic testing: freeze EN 10160 body and edge classes, keep ASTM A435 and A578 in their own language, and match the UT report to heat and packing before shipment.

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Introduction

A mill offer that says UT included looks complete until two prices sit in the same spreadsheet. One mill ran mill-line automated scanning and printed “UT pass” on the MTC. Another quoted EN 10160 S2 on the body and a numbered edge class. A third offered ASTM A435 as if it filled a European class letter. The plates may share a grade name. The inspection packages do not.

This guide is for importers who buy carbon or low-alloy steel plate from China against drawings that name ultrasonic testing. It is procurement specification guidance, not a substitute for the ordered edition of EN 10160, EN 10307, ASTM A435/A435M, or ASTM A578/A578M. Product pages for A36 carbon steel plate and S355 carbon steel plate help frame the grade. They do not freeze the UT class.

If the RFQ itself is still a loose list of sizes, start with the steel RFQ template and add the UT block from this article.

What A Mill Quote Leaves Open When It Only Says UT

Ultrasonic testing on plate is a named method plus an acceptance class. “UT” is neither.

Field left blankWhat the mill can still chooseWhy the quote is not comparable
StandardEN 10160, EN 10307, ASTM A435, ASTM A578, or mill internal practiceDifferent methods, different thickness floors, different language
Body classAn S letter, or no body class at allScan density and acceptance in the plate body stay commercial
Edge classAn E letter, a bare “E”, or no edge scanEdge-band work is often the cost and the rejection risk
Thickness floorEN 10160 title starts at 6 mm; some purchaser specs start laterThin plates can be sold with no UT while the RFQ assumed it
Scan routeMill automated line UT versus a defined manual or grid scanTime, coverage, and report format change
Report on the MTC“UT pass” versus the full standard and class stringClaims after cutting have nothing to match

The CEN title recorded on purchaser documents is Ultrasonic testing of steel flat product of thickness equal or greater than 6 mm (reflection method). That title is the method. It is not an acceptance class.

A named OEM purchase specification, Sulzer PS-3003 dated 28 June 2024, shows how a careful buyer still has to write numbers. That document applies only to plates 24 mm and thicker. Plates under 24 mm are excluded from that purchasing specification, even though EN 10160 itself is titled from 6 mm. For ferritic plates it calls DIN EN 10160, acceptance S2, E. For austenitic and ferritic-austenitic plates it calls DIN EN 10307, acceptance S2, E3. ASTM A435 is listed as an alternative method. Mill automated UT is acceptable unless the purchase order says otherwise. EN 10204 3.1 is the certificate type. Copy those facts as an example of a purchaser freeze, not as a universal mill default.

EN 10160 Body And Edge Classes You Have To Name

EN 10160 splits the plate into a body zone and an edge zone. Commercial mill quotes print a body class with an S letter and an edge class with an E letter. A complete RFQ names both.

Do not paste discontinuity sizes from a mill brochure into the purchase order. The official class table lives in the ordered edition of EN 10160. What belongs on the RFQ is the class string the project engineer already chose, or a purchaser string you are willing to live with, such as S2 plus a numbered edge class.

The Sulzer freeze is useful here because it is incomplete in one letter. It names S2 and E for EN 10160, and it names S2, E3 for EN 10307. The austenitic line has a numbered edge class. The ferritic line does not. If your drawing only says “UT to EN 10160,” mills will fill the missing number in different ways, or they will omit the edge scan and still call the offer EN 10160.

Stainless and duplex plate that a mill routes to EN 10307 should stay on EN 10307. Do not accept an EN 10160 ferritic class string against an austenitic drawing unless the project engineer wrote that substitution.

Ultrasonic inspection of carbon steel plates on a mill quality-control table

ASTM A435 And A578 Speak A Different Language

US and mixed-spec bills of materials often name ASTM ultrasonic specifications instead of EN 10160 class letters. Those ASTM texts do not use S and E.

ASTM A435/A435M covers straight-beam, pulse-echo examination of rolled fully killed carbon and alloy steel plates, 12.5 mm and over. ASTM wrote it to support delivery of plates free of gross internal discontinuities such as pipe, ruptures, or laminations. It applies when the inquiry, contract, order, or specification states that the plates will be ultrasonically examined. The published abstract describes one acceptance idea: a discontinuity indication that causes a total loss of back reflection and cannot be contained within a circle is unacceptable. Operator qualification is written against ASNT SNT-TC-1A or an equivalent accepted standard.

ASTM A578/A578M covers straight-beam, pulse-echo examination of rolled carbon and alloy steel plates 10 mm and over for special applications. The method is written to detect internal discontinuities parallel to the rolled surfaces. The scope states that three levels of acceptance standards are provided, with supplementary requirements for alternative procedures. This article does not name those three levels as letters because the public abstract does not. If the drawing uses A578, freeze the level in the ordered edition, not in a mill nickname.

A435 is not a silent fill-in for EN 10160 S2. A578 is not a silent fill-in for a numbered edge class. A mill may quote A435 against an EN 10160 line because both are “plate UT.” Put the two standards in separate price columns, or name one of them as an approved alternative the way Sulzer does.

Quotes That Collapse When The Class Is Missing

These are the first-lot patterns that make two FOB numbers look interchangeable:

  • The RFQ says “plate, UT” and one mill prices mill-line auto UT to ASTM A435 while another prices EN 10160 with both class letters.
  • The offer prints EN 10160 S2 and leaves the edge class blank, so the edge band is commercial.
  • Thickness is 12 mm. The mill skips UT because a purchaser spec they use internally starts at 24 mm, while the drawing assumed EN 10160 from 6 mm.
  • Austenitic plate is quoted to EN 10160 instead of EN 10307.
  • The MTC says UT passed. The UT report has no class string, no heat, and no plate identity.

Price the inspection package, then the steel. If two mills quote the same plate size and only one can print EN 10160 S2 plus a numbered edge class on the EN 10204 3.1 MTC, they are not the same offer.

Copy Block: Freeze UT On The Purchase Order

Copy this block into the RFQ and the purchase order. It is the specification that makes mill quotations comparable.

  • Product: steel plate, grade and delivery standard already frozen (for example ASTM A36 or EN 10025 S355JR)
  • Thickness x width x length, quantity, mill edge or cut edge
  • Ultrasonic testing: EN 10160 body class S[ ] and edge class E[ ], ordered edition
  • Or, if the drawing is ASTM: ASTM A435/A435M or ASTM A578/A578M plus the acceptance level in the ordered edition
  • Approved alternative only if named (example: ASTM A435 as an alternative to EN 10160, written on the PO)
  • Thickness range the UT applies to; do not assume a 24 mm purchaser floor unless you wrote it
  • Scan route: mill automated UT accepted or not
  • Stainless / duplex: EN 10307 plus its S and E classes when that is the named method
  • Documents: EN 10204 3.1 MTC with the UT standard and class string; separate UT report tied to heat and piece
  • Packing: piece or bundle marks that carry the same heat and plate identity

If you want that block priced as a single quotation line, request a quote with grade, size, EN 10160 or ASTM UT string, destination, and whether mill automated scanning is accepted.

Matching The UT Report To The Heat And The Pack

A class string on the purchase order still fails at loading if the paper and the plates do not agree. Use the same heat-to-piece habit as MTC verification before shipment and the field list on the EN 10204 3.1 checklist.

Hold points we use on first lots:

  • PO shows EN 10160 S and E (or the named ASTM specification and level), not “UT included.”
  • EN 10204 3.1 MTC prints the same standard and class string.
  • UT report lists heat number, plate or piece identity, thickness, standard, class, and scan route.
  • Heat and piece marks on the plates match the packing list.
  • If a third-party inspector is on the lot, the UT class sits in the inspection instruction, not only in email. The pre-shipment inspection report guide covers how that report should name the test.

If the MTC says EN 10160 S2/E3 and the UT report only says passed, hold the shipment. If the stencil shows a heat that is missing from the UT report, hold the shipment.

Steel plates bundled and marked for export after ultrasonic testing and document checks

Conclusion

“UT included” is not a steel-plate specification. EN 10160 is a reflection-method test for flat product from 6 mm. A buyer still has to freeze the body class and the edge class, the thickness the test applies to, the scan route, and the certificate string. ASTM A435 and ASTM A578 are different languages with their own thickness floors and acceptance ideas. A dual-named mill quote is a commercial convenience. The purchase order still has to name one method and one class.

We quote carbon steel plate with the UT standard and class written on the offer, and we align the EN 10204 3.1 heat data, the UT report, and packing marks before shipment. Send the grade, size list, and the EN 10160 or ASTM string in one request a quote if you want mill prices that can sit in the same column.

FAQ

Is writing UT as per EN 10160 enough on a steel plate RFQ?

No. EN 10160 is a test method for flat product 6 mm and thicker. A comparable quote also needs the body class (S) and the edge class (E), the thickness the class applies to, whether mill automated UT is accepted, and how the result is printed on the EN 10204 3.1 MTC and the UT report.

What is the difference between an EN 10160 body class and an edge class?

The body class (S) covers the plate surface away from the edges. The edge class (E) covers a defined edge band. A mill that prices S2 on the body and leaves the edge class blank is not quoting the same inspection as a mill that prices both letters. Read the class table in the ordered edition; do not copy brochure discontinuity sizes into the purchase order.

Can ASTM A435 replace EN 10160 S2 on a European drawing?

Not automatically. ASTM A435/A435M is a straight-beam method for fully killed carbon and alloy plates 12.5 mm and over, written to catch gross internal discontinuities. EN 10160 uses named S and E classes. A mill may offer A435 as an alternative only when the purchase order names that alternative. Matching a Grade B or S355 yield number does not convert the UT language.

What should a buyer match on the UT report before the plates leave the mill?

Heat number, plate or piece identity, standard and class string, thickness, and scan method should match the purchase order, the EN 10204 3.1 MTC, and the packing list. If the MTC says EN 10160 S2/E3 and the UT report only says UT passed, hold the shipment.

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